Theory Of Silk Weaving

it is wise to be prepared.

* * * * *

MANUFACTURING COSTS

The calculator first ascertains for the warp: What silk will be used, the
cost of the same, total number of ends in the warps for the amount of silk,
cost of throwing, dyeing, winding, warping, twisting, entering, and
weaving.

Then the filling: Silk to be used, how much, cost of silk, cost of
throwing, dyeing, winding, doubling, quilling.

After this determine the cost of weaving, cloth picking, finishing, factory
costs, and selling expenses.

To-day most of the operations are paid by "piece work."

The calculator must always take into consideration that poor raw silk or
poor dyeing make production slow, increase the cost of labor, and also that
more waste will be made.

THROWING: Regular organ usually has 16 turns per inch in the first twist
and 14 turns to the inch in the second or reverse twist. Tram receives only
one twisting, about three turns to the inch.

As the warp twisting-in is paid for at so much per hundred or thousand
ends, no matter how short or long the warp is, it is a saving to make the
warps as long as possible, especially in raw, black and staple colors.

The calculator must not forget the cost of entering the first warp in a
harness, also the reeding.

Most mills figure the cost of harness and reed in the expense accounts. If
plain and fancy goods are made an extra percentage should be figured for
the latter.

[Page 102]
EXPENSES are figured differently, as almost every manufacturer has his own
system. If a mill makes only a few staple articles it is easy to put down
the cost of expenses. Say the mill has a production of 500,000 yards per
year, that the expense amounts to $35,000, the cost then is 7 cents per
yard.

Manufacturers making all kinds of goods sometimes figure the expenses in
percentage, say, for plain goods, with a few picks, like gros-grain, peau
de soie, etc., 10 per cent. per

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